Success Stories

Travelling Grate

Challenge

Hydraulic drives are giving inefficient & giving more operating & maintenance cost for hydraulic oil/pumps & accessories.

Solution

Highly efficient planetary drives designed in foot & shaft mounting version to suit application requirement & elimination of hydraulic pump / drives in order remove leakage problem.

Result

Direct shaft mounted drives offered which has reduced initial cost of installation, space saving drives. Negligible operating & maintenance cost. Also available in foot mounted version.

The drives are efficient & its initial cost is very much less compared to Hydraulic drives. It is maintenance free drives.
Company Name :- Balaji Construction Machines and Spares Pvt.Ltd

Settler/Thickener drives

Challenge

Recurring failure of imported planetary gear boxes.

Solution

Need to understand problem & offer planetary drive suiting to existing mounting size.

Result

Top Gear redesigned gearboxes with splined forged output shaft with nitriding. After supplying 3 sets & we have replaced all imported 24 nos gearboxes and it has been running successfully since 8 to 10 years.

It is very much difficult for us to get service & spares support for various imported drives when it has been giving a frequent problems. Top Gear has provided us better solution & quality products matching to our requirements. Now we are getting all support very easily & drives are performing well.
Company Name :- Nalco

Hoist Drive

Challenge

The conventional hoist where having helical open gearing which is bulky in design require more space production time was very high

Solution

Provide Compact Gearbox solution which is mainly should have economical.

Result

Top Gear has designed special gear box for hoist drive. The gear box is fitted completely inside the drum with splied output shaft. The shaft is being locked & drive to drum is given by annulus. B5 mounted brake motor is mounted outside the drum on flange. These drives are supplied long life synthetic lubricants.

The structural cost drastically reduced with compact planetary drives. Planetary drives are efficient & maintenance free. It is best fit for hoist application requirement.
Company Name :- Nalco

Bar Bending Gear box

Challenge

Conventional gear box with spur gearing used for bar bending machine. It is very much bulky in size & giving various maintenance issues like belt failure. Required separate hub to mount on gear box output shaft.

Solution

Top Gear designed special planetary gear box with hollow out put shaft gear box with flange mounting. The motor is directly fitted

Result

The offered drives are synthetically life long lubricated. The motor is directly fitted hence removed belt pulley arrangement. The bending wheel of machine is directly fitted on hollow shaft of gear box which has removed other connecting parts. These drives are giving higher torque.

By using direct planetary drives, we are having ease of installation & operation. The removal of pulley & belt drive has reduced our maintenance cost. These drives are highly efficient & noiseless. It has given lot of cost saving over conventional arrangement. The productivity has been increased.
Company Name :- Nalco