MANUFACTURING ACTIVITY RESUMED

Infrastructure

We have state-of-the-art Manufacturing and Infrastructure Avenues that aid fully inhouse production of our products

Top Gear Group has 7 state of art facilities

  • Administrative Office
  • Assembly building
  • CNC VMC shop
  • Heavy Machine Shop
  • Fabrication Shop
  • R&D center
  • Foundry

These world class manufacturing facilities aid fully inhouse production of gearboxes. All facilities are provided with advanced manufacturing equipment’s and modern amenities.

Building

Top Gear has their own building which is spread up around 13000 sq. mtr. at Satara MIDC as well as around 3000 sq. mtr. at Kolhapur. All the manufacturing activities are carried out with proper material handling equipment, cranes and devices.

Infrastructure

Top Gear has world class manufacturing setup which can take care of fastest deliveries of product with assured quality.

Machines

Top Gear has more than 200 machines which can take care of raw material cutting to finish gear grinding. Major machines are as under.

  • VMC – 5 Nos
  • CNC – 4 Nos
  • Gear grinding machines – 4 Nos
  • Gear hobbing machines – 14 Nos
  • Gear shaper machines – 15 Nos
  • Jig boring machines – 3 Nos
  • Drilling machines – 17 Nos
  • Lathe machines – 20 Nos
  • Milling machines – 8 Nos
  • Tapping machines – 3 Nos
  • Broaching machine – 1 No
  • Slotting machines – 4 No
  • Cylindrical grinding machines – 4 Nos
  • ID grinding machines – 3 Nos
  • Plano milling machines – 2 Nos

Quality Assurance

Top Gear is equipped with all major quality control instruments required for testing along with facilities such as CMM, gear profile tester, dynamic balancing, hardness testers, tensile testing and microscope which assures quality of materials at re-machining as well as post machining Top Gear assures testing of gear boxes after complete assembly as well.

Foundry

Top Gear underwent backward integration for the gear casing needs by building their own foundry which produces cast iron and SG iron castings around 100 tons per month. Quality of the castings is assured by inhouse testing lab.

Manpower

Top Gear has well defined organisation chart which is taken care by 350 enthusiastic, dynamic and intelligent people. Top Gear has dedicated manpower for after sales and services. Separate team is assigned for product design and R&D activities.

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