Infrastructure
Our Infrastructure
State Of The Art Facilities
- Administrative Office
- Assembly Building
- CNC VMC Shop
- Heavy Machine Shop
- Fabrication Shop
- R&D
- Center Foundry
We Have State-Of-The-Art Manufacturing And Infrastructure Avenues That Aid Fully Inhouse Production Of Our Products.
These World Class Manufacturing Facilities Aid Fully Inhouse Production Of Gearboxes. All Facilities Are Provided With Advanced Manufacturing Equipment’s And Modern Amenities.
Building
Top Gear Has Their Own Building Which Is Spread Up Around 13000 Sq. Mtr. At Satara MIDC As Well As Around 3000 Sq. Mtr. At Kolhapur. All The Manufacturing Activities Are Carried Out With Proper Material Handling Equipment, Cranes And Devices.
Infrastructure
Top Gear Has World Class Manufacturing Setup Which Can Take Care Of Fastest Deliveries Of Product With Assured Quality.
Machines
Top Gear Has More Than 200 Machines Which Can Take Care Of Raw Material Cutting To Finish Gear Grinding. Major Machines Are As Under.
- VMC - 5 Nos
- CNC - 4 Nos
- CNC VMC Shop
- Gear Grinding Machines - 4 Nos
- Gear Hobbing Machines – 14 Nos
- Jig Boring Machines – 3 Nos
- Drilling Machines – 17 Nos
- Lathe Machines – 20 Nos
- Milling Machines – 8 Nos
- Tapping Machines – 3 Nos
- Broaching Machine – 1 No
- Slotting Machines – 4 Nos
- Cylindrical Grinding Machines – 4 Nos
- ID Grinding Machines – 3 Nos
- Plano Milling Machines – 2 Nos
Quality Assurance
Top Gear Is Equipped With All Major Quality Control Instruments Required For Testing Along With Facilities Such As CMM, Gear Profile Tester, Dynamic Balancing, Hardness Testers, Tensile Testing And Microscope Which Assures Quality Of Materials At Re-Machining As Well As Post Machining Top Gear Assures Testing Of Gear Boxes After Complete Assembly As Well.
Foundry
Top Gear Underwent Backward Integration For The Gear Casing Needs By Building Their Own Foundry Which Produces Cast Iron And SG Iron Castings Around 100 Tons Per Month. Quality Of The Castings Is Assured By Inhouse Testing Lab.
Manpower
Top Gear Has Well Defined Organization Chart Which Is Taken Care By 350 Enthusiastic, Dynamic And Intelligent People. Top Gear Has Dedicated Manpower For After Sales And Services. Separate Team Is Assigned For Product Design And R&D Activities.
Easy Payment System
- Max Dia : 1200 mm.
- Max Module : 20
- Max Facewidth: 400 mm
HEAVY DUTY GEAR HOBBING
- Max Dia : 1200 mm.
- Max Module : 20
- Max Facewidth: 400 mm
RAPID GEAR GRINDING
- Max Dia : 1200 mm.
- Max Module : 20
- Max Facewidth: 400 mm
HEAVY DUTY GEAR HOBBING
- Max Dia : 1600 Mm.
- Max Module : 45
- Axial Strole length: 1000 Mm
HEAVY DUTY LATHE
- Max Dia : 2400 mm upto 500 mm length in gab bed 1700 mm over table.
- Max length : 3000mm
CNC VTL
- Max Dia : 1200 Mm.
- Max Height: 1000 mm
HEAVY DUTY PLANO MILLER
- Table: 2500x 1500mm
- Max Workpiece Height : 800 mm
HEAVY DUTY GEAR SHAPER
- Max Dia: External 4000 mm & Internal 3500 mm 430 mm
- Max Face Width: Workpiece Max Height: 100mm
- Max Module: 20
HEAVY DUTY GEAR HOBBING
- Max Dia : 1600 Mm.
- Max Module : 20
- Max Facewidth: 480 Mm
HMC : DOUBLE PALLET
- Table: 1800 x 1800 mm
- Travels: 2000 x2000x2000 mm
- Spindle:4000 rpm
HMC : DOUBLE PALLET
- Table: 1800 x 1800 mm
- Travels: 2000 x2000x2000 mm
- Spindle:4000 rpm
HMC : DOUBLE PALLET
- Table: 1800 x 1800 mm
- Travels: 2000 x2000x2000 mm
- Spindle:4000 rpm