WHAT IS CYCF MODELS (DECANTER APPLICATION GEARBOX)?
An Industrial Equipment used to separate solids and liquids by employing centrifugal force using an automated and continuous process. In this process the decanter consisting of a rotating bowl or cylindrical drum spins at high speed. Heavier particles are forced to outer wall due to centrifugal force, while the clarified liquid or water remains near the center, allowing efficient separation. EFFICIENCY: The Centrifugal Decanter’s gearbox is an essential component that facilitates the separation process. Its rotating body, operating at 3000 revolutions per minute (rpm), creates the necessary centrifugal force. This force enables the effective separation of sludge from water within the decanter. By achieving high rotational speeds, the gearbox ensures swift and efficient processing of the liquid-solid mixture, making it a vital part of the decanter system. Dynamic balancing of the gearbox is a critical aspect that ensures stable and vibration-free operation. As the gearbox rotates at high speeds, any imbalance in its components can lead to vibrations and potential damage to the system. Dynamic balancing involves adjusting the mass distribution within the gearbox to eliminate vibrations, increase its lifespan, and enhance overall reliability. APPLICATIONS: Wastewater Treatment: Centrifugal Decanters are extensively used in wastewater treatment plants to separate sludge and other solid particles from the treated water. This helps in producing clarified water that can be discharged safely or reused, while the separated sludge can be further processed or disposed of properly. Food Processing: In the food industry, decanters are utilized for separating solids from liquids in various processes like fruit and vegetable juice extraction, vegetable oil refining, and starch extraction. They aid in obtaining high-quality products and improving production efficiency. Olive Oil Production: Centrifugal Decanters are employed in the extraction of olive oil from olive paste. The decanter separates the oil from water and other impurities, resulting in a purer and higher yield of olive oil. Chemical and Pharmaceutical Industries: Decanters play a crucial role in chemical and pharmaceutical processes, helping to separate solids from liquids, perform solvent recovery, and purify various chemical compounds. Oil and Gas Industry: Decanters are used for various applications in the oil and gas sector, such as sludge dewatering, wastewater treatment, and crude oil separation processes. Mining and Mineral Processing: Decanters are utilized in the mining industry for solid-liquid separation in processes like tailings dewatering and mineral concentration. Environmental Remediation: In environmental clean-up efforts, Centrifugal Decanters can be employed to separate contaminants from water or soil, aiding in the remediation of polluted sites. Industrial Biotechnology: Decanters are utilized in biotechnology processes for cell separation and the extraction of bioproducts from fermentation broth. WHY US: We are the ONLY manufacturers of Centrifugal Decanters in India. As the only manufacturer, we hold a significant position in providing this specialized equipment to various industries in the country. With our expertise and production capabilities, we cater to the growing demand for decanters in industrial applications, supporting the efficient separation of sludge and water for a wide range of sectors.
Vision Beyond Sight: Insights on Seeing with Purpose
Eyesight is one of the most important amongst our senses. Almost 80% of what we perceive is with the help of our sight which is why keeping it in check is equally necessary. And when it comes to your organization, this indeed becomes a responsibility. As an initiative to promote the health and fitness of the employees, we organized a free eye check-up camp in collaboration with a leading eye care company. The camp was organized on 08th August 2021 at our premises. We understand the importance of taking adequate care for eyesight, particularly in the Design & Manufacturing industry, and wanted to ensure that the Top Gear Employees have sufficient awareness on eye care and have a healthy vision. All the employees were highly enthusiastic to participate in the eye check-up camp. Camp was organized by “Shree Shahu Dharmaday Netra Rugnalaya”, Satara. This program was aimed at providing the employees with the status of their eyesight, making them aware about necessary care for healthy eyes and offer solutions to those who required it. THE SILENT FEATURES OF EYE CHECKUP CAMP WERE AS FOLLOWS, Eye check up and status report. Consultation and advice to those who required additional care for the eyes. Informative session on eye care and precautions for healthy vision. Special Discounts to family members for further checkup or operation help THINGS TO KNOW ABOUT EYE SAFETY & CARE Eyes are very sensitive organ and with regular eye screening it becomes possible to detect conditions like refractive errors, poor vision and any other kind of abnormalities that exist. With regular eye check-ups it will become possible to know about any of the underlying eye conditions beforehand it does any damage. When found early, issues can be treated and the condition can be contained. Particularly for people continuous working in front of the screen may cause eye fatigue and even eye problems. Regular checkups and proper eye care can help keeping eyes healthy and avoid eye problems in long run. A team of Eye Specialist examined around 100-120 Employees and offered them the proper medical advice and consultation for eye care. Director Mrs. Shraddha Pawar felicitating Team We express our deep gratitude to all staff of “Shree Shahu Dharmaday Netra Rugnalaya” involved in this program. We appreciate the precious time, valuable suggestions and hard work before and during the implementation of this special eye checkup camp. We look forward for your continuous help, feedback, cooperation, assistance and solidarity for such camps in future also. “THE ONLY THING WORSE THAN BEING BLIND IS HAVING SIGHT BUT NO VISION” In addition to enhance the eyesight of employees our director Mr. Shrikant Pawar has always encouraged Top Gear Employees to have a Broad vision inline with individual and organizational goals with positive approach to accomplish them. As a result of which today we are recognized as one of the “Renowned Industrial Gearbox Manufacturers” Globally.
TOP GEAR GROUP TO SET UP COVID CENTRES AT TWO RURAL PLACES IN SATARA
Top Gear Transmissions is on the ground helping India fight against COVID-19. We Established covid centres at two different rural regions of Satara District.
Shiv Jayanti Celebration at Top Gear Transmissions
Self-confidence provides strength and Power imparts knowledge. Knowledge provides stability and stability leads to victory.” -Chhatrapati Shivaji Maharaj. “If there is a way to reach any success I will find it, If there is no way I will make it.”- Chhatrapati Shivaji Maharaj. Inspired by the thoughts and actions of “Chhatrapati Shivaji Maharaj” we celebrated this auspicious day of Shiv Jayanti. Our CMD-Mr. Shrikant Pawar addressed the various qualities of great warrior with an aim to inculcate those qualities within us. Powerful people come from power ful places is a myth. Power ful people makes place powerful is a reality which we experienced, under the leadership of our CMD after his wonderful speech of giving tribute to the honour of Maharashtra “Chhatrapati Shivaji Maharaj”.
Dispatch of Worm Planetary Drives to NLC India
“We just not deliver product we deliver experience, experience of being satisfied and delighted by our high quality products and services delivered on time”. Glad to inform you all that, despite of several difficulties due to covid 19 pandemic, relentless efforts by our team have enabled us to deliver our worm planetary drives to esteemed organization “NLC India”. After passing rigorous third party inspection tests our product has been abled to meet all the functional and quality requirements specified by the client. This worm planetary drive is designed for its intended use in crawler application of bucket wheel reclaimer used in dusty, mudy and harsh environment. The loading conditions are very uneven for this kind of applications. Output with full complentery Roller bearings takes care of high radial loads. The input to gearbox is worm and worm wheel to take care of 90o transmission of electric motor. The worm shaft is designed to have two ended inputs so that it can be used as either LH or RH. Internal sun and planetary gears are made up of high nickel chrome steel case hardened and ground to DIN 6. Internal gears are 42CrMnO4 forged and hardened nitrided which along with modified involute profile takes care of high torque transmitting and loading capacity resulting into long life. The gearbox is mounted with the torque arm which takes care of misalignments of the mountings too. Now we are Focused on speedy dispatches to enable our customers to overcome the delay caused by pandemic.
WE HAVE REOPENED
First and foremost, we would like to thanks all the people like doctors, police, sweepers and all others who contributed in providing essential services and are continuing to do so during this pandemic. Although the fear of Corona gripped everyone, now we have to come out of it and keep going for sustaining the business and for the Government. We need to safeguard business continuity and economic recovery as well by ensuring ‘Safety & Health First’ approach. We have resumed our all manufacturing operations with limited strength. We are taking all safety measures to prevent this spread of Covid -19. We are carrying out self examination of health status for each employee everyday wherein they are encouraged to stay back home in the event of any sickness. Thermal screening of each and every person is carried out before entering into company. The workers are mandated to maintain social distancing at the workplace. At regular interval we are disinfecting our workplace and company premises. In a nutshell, we are putting our all power by taking all possible measures through which we can prevent and stop the spread of Covid-19. Our sales and support team has always been active to serve you right from the first day of this lockdown through our work from home activities. Now as the manufacturing operations are resumed we are all prepared to scale up our production to satisfy our customers & support our partners and suppliers. Please feel free to put forward your enquiries and place your orders as we all are geared up to serve you. Hoping we all will win this battle against Covid-19 and come out of this situation very soon.
News On account of Covid-19 spread
On account of Covid-19 spread our all manufacturing facilities are stopped but we all are active from our homes to cater your needs and requirements regarding our products and services. If you wish to inquire regarding any of our products drop your mail at tgtmktg@gmail.com or you can reach to us on +9158006242/9158002550. Praying that we all will emerge out of current situation strongly and with good health. For which all we got to do is To Stay at Home and Be Safe.